Elco Edge Sensors: Enabling Efficient Lithium Battery Production

 Operation in the Lithium Battery Industry

Empowering Precision in the Lithium Battery Industry

The lithium battery industry is a critical component of the global renewable energy sector. During the cell production stage, issues like misalignment in winding machines can lead to uneven cell edges, affecting product quality. High-precision sensors are essential for real-time monitoring and correction to ensure edge uniformity during the winding process.

Elco Edge Sensors:

                                                                                           Elco's Edge Detection Sensors

Automatic Detection and Correction

Designed to track and correct edges of materials such as paper, film, adhesive tape, and aluminum foil, Elco edge sensors are ideal for various applications including winding machines, laminators, printing presses, and, most notably, lithium battery production.

OSMT67A Mirror-Reflective Edge Sensor

                                                             OSMT67A Mirror-Reflective Edge Detection Sensor

A standalone, mirror-reflective sensor with an integrated reflective device, requiring no separate installation.
➖Compact and Durable: Suitable for tight spaces with a robust metal casing.
➖Precision Edge Tracking: Monitors diaphragm edges during cell winding to ensure edge alignment.
➖Key Features: Detection Distance: 40mmMeasurement Area: 24mmAnalog Output Signal: 4–20mAMeasurement Accuracy: 30μm.

OSMT60 Through-Beam Edge Sensor

                                                                   Through-beam Edge Detection Sensor

A high-performance through-beam sensor requiring the OSC1 controller for operation.
➖Ultra-Compact Design: Sensor thickness is just 9.6mm, ideal for placement near winding units.
➖Advanced Control Features: SC1 controller includes teaching buttons, multiple operating modes, and supports cascading up to 8 controllers with 16 sensors.
➖Remote Adjustability: Connect to higher-level systems via EC communication for parameter adjustments without manual intervention.
➖Key Features: Detection Distance: 300mmMeasurement Area: Edge Mode: 5mm; Width Mode: 10mmMicron-Level Measurement Precision Response Time: 500µs

Ensuring High-Quality Lithium Battery Production

The OSMT67A and OSMT60 series edge sensors provide precise edge detection and correction, ensuring even cell edges during winding. Their high precision and advanced features guarantee the stability and efficiency of lithium battery production, supporting the industry's need for consistent quality and high throughput